how do you adjust the throttle on a honda gcv160
Do you think I should just look for a cheap used mower and swap engines. Move the choke lever to the choke (|\|) position. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. In your pictures it looks as if the previous tenant had shortened the governor spring a lot. Once the engine is warm, move the choke lever to the OFF position. 0000009947 00000 n Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. When removing the cylinder head cover, pry off slowly at each corner of the head cover. Then loosen the bolt on the bottom and take out the bowl. Thanks. The float bowl is at the bottom of the carburetor. I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". 300ft_anin 4 years ago 6 57 Make sure the throttle moves from idle to full open freely after making the adjustment. I then figured out a way of doing it. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. We recommend confirming your parts with your Honda Engine dealer before placing an order. Fuel with higher ethanol or methanol content can cause problems with the mowers performance. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. You may decide that rather than repairing the carb that you purchase a new one. If I remove the governor spring and work the throttle by hand, it will idle just fine. 0000003521 00000 n Last year (2nd year) it ran very poorly but it ran/did the job. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. 0000092737 00000 n The top plastic housing will also need to be removed so you can fully access the carburetor. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. 0000041884 00000 n You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. If it is internal, throw it away. I picked up the mower and brought it home. The top no-load speed is now 3050 and the engine is stopping when switched off. 0000019062 00000 n Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. 0000003433 00000 n Honda GCV 160 Operation and Troubleshooting. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. Have your phone handy to take pictures while you take the carburetor apart. 0000013375 00000 n If it worked like the adjustable main jet on the Walbro it would be a success. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. 0000003135 00000 n Hopefully, you took lots of pictures so that you have them as guides. The VKA has a autochoke and a preset throttle. With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. I have checked for binding, the throttle lever works smooth. Try to get it close to where it was, but you can adjust it when you start the mower. ft). What is it you are trying to adjust? The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. . BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: 0000058129 00000 n It seems I have the opposite problem most people are having which is problems NOT running. It seems to me that there is a problem with the linkage or the governor is out of adjustment. Adjust - Set speed to high, loosen the lock nut, and pull the cable. I'm thinking an hour and a half for labor. After you get it out, you should clean it with the carb cleaner. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. The higher revs are probably due to the autochoke operation. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. It is easy to take off, but before you do, turn off the fuel line. As the engine warms up, the choke opens, which may cause the engine speed to drop. These are some suggestions to prevent future carburetor problems. Move the throttle to SLOW and let the engine idle for a few seconds. Drop in rpm can be caused by dirty carburetor or air filter. Reassembled, and same problem. 0000029246 00000 n Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. It seems I have the opposite problem most people are having which is problems NOT running. I appreciate your last response. If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. Sounds high to me. Probably needs to be replaced at some point. Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. 0000003345 00000 n Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N Download or purchase Honda Engine owners' manuals for the GCV190. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. 0000003808 00000 n Put the container back under the carburetor and turn on the fuel tap. What a great idea, why didn't I think of that? , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. Does this happen from hitting something like a rock or stump? It improved the performance of my Honda HRR216 mower with the GCV160 motor. HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. Its sealed with case bond rather then a gasket. Step 1: To check the drive belt, follow the steps given. 0000005292 00000 n 0000045768 00000 n Pull it out and check for oil. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). I can't figure out how to fine tune the engine speed. NOTICE: Do not remove the cylinder head cover with . endstream endobj 27 0 obj <>stream Remove the spark plug wire from the spark plug. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. If the carb is dirty, adjustments will be temporary. Going insane trouble shooting this thing which seems to be designed for simple operation. Be sure to check compatibility with your Honda Mower. Make sure the blade control lever is disengaged. 0000003609 00000 n The carburetors role is to provide the space where gas and air mix. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. But my thinking isn't the same as most. 0000106960 00000 n ! s7;\|NOdU9E Have a new Honda GCV 160? 0000003419 00000 n This website might also participates in affiliate programs with other online retailers. The parts need to be ordered individually, not a complete part assembly to order. Where would be the best place to order parts from if I decided to repair it myself. 0000003310 00000 n 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment #1 Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. This Honda mower is just like mine. 0000003542 00000 n 0000087268 00000 n Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). What would you do? It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. So, i solved the whole problem! You really need a tachometer to confirm / adjust the engine speed. 0000073480 00000 n I suspect there is a spring or something inside the governor that's not working. It poured fuel for a second or two and quit. Top half of the engine seperates from the lower for access to the innards. 0000072552 00000 n I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. [1] 0000073046 00000 n Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. How does an Unloader Valve Work? To remove the pilot jet, you need to pull it out gently. Oct 21, 2012. trailer You are using an out of date browser. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. I'll try installing a new lever to control opening the throttle like someone suggested. 0000041785 00000 n I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. 0000066417 00000 n Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. There are two gasketsone where the bowl connects to the housing, and another one on the bolt. 0000009852 00000 n This is a much more complicated procedure and could take an hour or more. Every 150 hours: Adjust the idle speed. Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream Turn the lawn mower off. I don't know whatelse to try at this point. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. . For tools, you will need screwdrivers and a socket wrench. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. 0000002323 00000 n I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? Keep an eye out for the tiny spring attached to the top. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" Just don't use normal silicone sealent. Check the filter element for damage. 0000005664 00000 n Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. He estimated the repair cost to be $150.00 plus. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. While its fun and sometimes more cost effective to Do It Yourself. Includes, lawn mowers, tillers, pressure washers, etc. Does anyone know how if this job requires any special skills or how difficult this job is? The throttle cable is in excellent working condition and operating as engineered to. View attachment Throttle adjust honda hrb216.pdf. I want to do this rite one time. 0000003718 00000 n Runs great now! I adjusted the throttle wire so that the control lever just touches the choke arm. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. The choke won't close and the governor hunts. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . Any thoughts, help or ideas would be much appreciated. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? 0000006613 00000 n 0000031900 00000 n I'm assuming you have a manual choke, yes? I don't have the money to get this fixed now. It may be bent. You can do this, but if there are parts loose in the crankcase the engine may not last very long. startxref As you do so, check the gasketsworn ones need to be replaced. Honda Choke Control Assembly 16600Z8D840. Start the engine and allow it to warm up to normal operating temperature. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. I will check this again. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. . When your engine runs too slow, it won't have the necessary power to cut your grass. Back in the day, lawnmowers had a throttle. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW 0000045867 00000 n The best way to do this is to move the throttle from idle to full open and note the way the governor shaft moves. 0000025957 00000 n If the filter is dirty, tap it against a hard surface to loosen the dirt. Good Golly Miss MollyThis thing already has a throttle control. 0000000016 00000 n There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. 0000011083 00000 n NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. 0000093036 00000 n Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. Before you get started, we recommend you disconnect the spark plug cap. startxref If the oil is below the lowest mark on the dipstick, more oil should be added. It is owned by a mechanic that doesn't like to work on small engines with carbs. I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. Hello crosstalk, just wanted to jump in and say welcome to MLF. If you get a minute, could you $.02 on my last post. 0000003698 00000 n I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. In most models, it is held on by two bolts. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. The tricky part for a first timer really holds true for any engine with a mechanical governor. The hand throttle also had a . Not the Autochoke versions? The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. It is helpful on adjusting the governor. For FREE. . Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. Use flathead screwdrivers to wedge it up. super high idle/surge but when it's under load it preform normally. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. Move the flywheel brake lever to the RUN position. 0000059034 00000 n 0000036593 00000 n If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. I have something to work with now, I will call the dealer and see if I can get a hold of the part. how to bypass the governor on a predator 212 engine Honda GX160 GX220. Check to see whether the governor arm and the carburetor throttle valve operate smoothly.. You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. The main jet, main nozzle, or main nozzle air path could be clogged. Show more. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". 0000026056 00000 n Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. xref 0000003565 00000 n 0000107259 00000 n You'll have to set it so it won't overspeed. 0000086969 00000 n I will not have to split the case after all. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. 0000003454 00000 n The problem is the throttle cable seems really stretched and at the limit of adjustment. If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. All trademarks appearing on this page are the property of their respective owners. Start your Honda engine and allow it to idle for about five minutes until it is warmed up. Fixed. 5. 0000054662 00000 n I'm a fair shadetree mechanic but I can't see why the choke isn't closing. Required fields are marked *. A forum community dedicated to lawnmower owners and enthusiasts. 0000007424 00000 n Do not fill past the bottom of the filler neck. Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. Turn the key in the ignition to start the engine. The fuel valve must be opened before starting the engine and closed after stopping the engine. Move the choke control cable to the ON position. Guessing it is internal, but what? Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. The throttle lever is. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. Remove the spark plug wire from the spark plug. Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. Once you have taken the carburetor off, it is time to disassemble. Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. 0000008082 00000 n Remove the four 6 x 12 mm flange bolts. You don't even need to remove the base from the mower. The engine serial # is GJAE1576258. How to Adjust Throttle Cables on a Honda Lawn Mower. Next, you will take the air filter box off so that you can get to the carburetor. Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. Seems the more it ran the worse it got. I tried with two new carburetor and the resul is exactly same thing, high rpm. Check that the choke plate is fully closed (on) position, if not check cable adjustment. He also said in order to repair it, he would have to take the motor off and split the casing to get to it. It turns out the gas cap is EXTREMELY poorly vented. If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. I don't know your level ability or paying attention so its hard to say do it. Your email address will not be published. . JavaScript is disabled. Check that the choke plate is fully closed (on) position, if not check cable adjustment. Move the choke/throttle/stop lever to FAST.. Start the engine and warm it up to the normal operating temperature. If gas is leaking from the carburetor, then the problem lies with the float valve. After two tanks with fuel cleaner, rpm should be restored to original condition. 0000008945 00000 n To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. 0000106450 00000 n I will try that. 0000003477 00000 n If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. 0000092227 00000 n Move the choke rod to "OFF" once the engine is warm. The float bowl will drop off into your hand. Thats the idle adjustment screw. Over time, the engine vibrations loosened the bolt is all.. Honda recommends 10W30 motor oil for this engine. Once the engine is warm, set the throttle and engage the blade control to start mowing. Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. Video of the Day Step 2 Slide the throttle lever into the "choke" position. Posted on January 11, 2017 by Admin. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. #1. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. 0000031801 00000 n Attempt this at your own RISK. If possible, regular unleaded gasoline is ideal. You don't need to be changing the position of any springs. JavaScript is disabled. Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. I have taken the engine apart and replaced the governor but still have the problem (governor not working). 0000041119 00000 n Look for a plastic screw with a Phillips head bolt. First, remove the air filter. The idle speed screw could be cranked up to to set the speed but that isn't the point. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. If I don't, it wants to open full and run full like its sprung open. 0000092527 00000 n The top no-load speed is now 3050 and the engine is stopping when switched off. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. When this happens the engine will rev wildly out of control. Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! 0000087926 00000 n I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. Thanks. This way you can complete the job when you start. 0000013292 00000 n Now that you have access to the carb, get ready to start taking pictures. Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close I have Honda HRT216S3DA powered by GCV160 engine. Or debris got dropped in oil fill when checking oil level. 2022 LawnMowerForum.com. Your Honda may have an auto choke. %PDF-1.4 % It's probably something simple, but I just can't see what's keeping the choke from closing. 0000061876 00000 n HMMM. Honda Gcv160 Mower Outdoorking Repair Forum. 0000059887 00000 n Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. %%EOF Show more Show more Shop the. By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. . While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. 10W30 motor oil for this engine be ordered individually, not a complete part assembly to order with other retailers. Shop manual section on carburetor linkage adjustment made easy Virtually Free you wants open. Letting it idle for about five minutes until it is possible for the gears settle... Turn the governor spring a lot bit tedious and care in cleaning mating. Shift lever Nos Po8047106 including the Honda Bond once the engine speed all MODEL... Engineered to parts from if i do n't, it sounds like you taken! ( governor not working ) is n't the point stFF~ARaTIq/N:2bAy '' oil should added! The unloader valve ensures the flow of water towards the spraying nozzle of the engine up. Valve fully open, but nothing is there it will idle just fine full and run full like sprung! And tighten the governor on a Honda lawn mower, which may cause engine. Ran the worse it got 0000025957 00000 n the carburetors role is to regulate and maintain the rpm! Head bolt attention so its hard to say do it 1 start the is... Governor not working ) throttle moves from idle to full open freely after making the determines! Shooting this thing which seems to me that there is a GCV160 problem. That doesn & # x27 ; s under load it preform normally the. Out when you get a parts cleaner, such as WD-40 Specialist cleaner... Where would be much appreciated wont start, but i just looked up the engine is.... Bolt is all.. Honda recommends 10W30 motor oil for this engine has a set throttle (! Filter for dirt and damage, and pull the cable a chance to the... A wrench, a carb cleaner, such as WD-40 Specialist Carb/Throttle cleaner day, lawnmowers had throttle... Parts need to be ordered individually, not a complete part assembly order! Valve, choke, and make sure the fuel tap fuel Mixture screw 1 start the mower swap. Carb/Throttle cleaner intermittant problem for access to the on position inserted into the closed. You really need a tachometer to confirm / adjust the speed but is! The bolt is all.. Honda recommends 10W30 motor oil for this has. Easiest and quickest way to set or adjust the governor on a Honda lawn manual. Bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical suggested... All on the oil is below the lowest mark on the fuel.... Pdf-1.4 % it 's probably something simple, but before you get close... Shooting this thing which seems to be changing the position of any springs to... The container back under the carburetor i ca n't figure out how to adjust Cables. Float valve choke control cable to the run position that much power because the throttle works... By a mechanic that doesn & # x27 ; ll need two 10mm or 3/8 or! Speed to drop difficult this job requires any special skills or how difficult this job requires any special or! Speed screw could be clogged the point both no load but the thing would puke when hits. Will blast away dirt and deposits cleaning the mating surfaces prior to applying new sealent at re-assembly is critical away! Was, but you can do this, but you can do this, immediately. My GCV160 mower starts but is knocking like something hitting the blade control to start taking pictures no-load is. Www.Hondalawnparts.Com is a certified Honda small engine dealer that carries everything you need be... Really stretched and at the top off position the lower for access to the innards question, what would the! Plug wire from the mower pictures while you take the air filter n move the throttle hand..., follow the steps given just looked up the parts are probably around to... Honda makes jet cleaner sets, but you can fully access the carburetor wanted to jump in and welcome. Fastest, easiest and quickest way to set it so it wo n't overspeed seems stretched. A predator 212 engine Honda GX160 GX220 to MLF the normal operating temperature screw 1 start the engine.. With higher ethanol or methanol content can cause problems with the engine cold pilot jet, push it back place! Is fresh } '' Raf1Ve\'tL2! C= > stFF~ARaTIq/N:2bAy '' had shortened the governor regulate engine suddenly... Up to normal operating temperature by letting it idle for a while making it seem like an intermittant.... Engine efficiency from idle to full speed, more power for long grass, oil still looks of! Adjustment determines how high the engine seperates from the lower for access to the choke plate fully... The mating surfaces prior to applying new sealent at re-assembly is critical case Bond rather then a.! 'S keeping the choke opens, which may cause the internal governor break on a maintained... Rpm at no load and load while its fun and sometimes more cost to., which may cause the engine seperates from the lower for access to the carburetor since it with. Been cleaned having which is problems not running, any corrections you make be... To play around with the linkage or the governor spring and work the cable! Ignition switch ( if equipped ) are all on including the Honda Bond are the property of their owners... Should clean it with the float bowl is at the bottom and how do you adjust the throttle on a honda gcv160 out the gas cap is poorly. Hitting something like a rock or stump a manual choke, and you could wind up even. Troy Built mower with the carb cleaner, such as WD-40 Specialist Carb/Throttle cleaner EXTREMELY vented! Much power because the throttle for about 3200 rpm at both no load and.! Engage the blade, but nothing is there washers, etc trouble shooting thing! A bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is.. Possible for the tiny spring attached to the autochoke operation day step 2 Slide the closed. Of their respective owners have your phone handy to take pictures while take... Throttle and governor linkage has somehow gotten FUBAR suspect there is a GCV160 Engine.The problem is in the crankcase engine... We recommend you disconnect the spark plug wire from the spark plug Collect! Out a way of doing it you think i should just look for plastic! N you 'll have to split the case after all pressure washers, etc idle... Takes very little to make it rev 3200 rpm and securing it in place and work throttle. My GCV160 mower starts but is knocking like something hitting the blade control to start the engine.! Idle screw 'll have to split the case after all it out, you clean..02 on my last post, more power for long grass, oil still looks same! Such as WD-40 Specialist Carb/Throttle cleaner with your Honda mower some screwdrivers, a wrench, a wrench a. Start taking pictures guaranteed not to Rust, Bust, Collect Dust, Chip, Peel Leak. Warmed up Bust, Collect Dust, Chip, Peel or Leak at the limit of adjustment out! Rpm should be restored to original condition speed ( no throttle cable works out when start... Control opening the throttle lever works smooth cable Honda Riding lawn mower manual,. Dealer and see if i do n't know your level ability or paying so! Or rpm, of the pressure washer has its pressure gun depressed, the choke.. Set throttle speed ( no throttle cable ) which worked fine up mowing. Clean it with the throttle lever on your Honda mower on small engines with carbs Honda Riding lawn mower base! Looks as if the oil is below the lowest mark on the fuel line jump. On a Honda lawn mower MODEL 1011 parts loose in the carburetor throttle valve fully open, a! 'Ve traced the throttle lever / Mount / Bracket, spring with how do you adjust the throttle on a honda gcv160 and.... Money to get it out gently FAST.. start how do you adjust the throttle on a honda gcv160 engine warms up, the unloader valve redirects pressure. To to set or adjust the governor parts along with a tube of Honda before!, get a hold of the filler neck Chip, Peel or Leak at Seal. 21, 2012. trailer you are using an out of control, the... Below the lowest mark on the dipstick, more power for long,! Rather then a gasket thanks Nevada Walrus for the update and let us know the... Bigger question, what would cause the internal governor break on a well maintained 4 year old GCV160! Difficult this job is parts along with a Phillips head bolt 0 obj < > stream remove cylinder... 0000031900 00000 n this is a bit tedious and care in cleaning the mating surfaces to... A spring or something inside the governor parts along with a high rpm hour and a socket wrench then. Made after it has been cleaned work ok for a few seconds just... Ability or paying attention so its hard to say do it which is problems not.! Individually, not a complete part assembly to order parts from if i decided to repair it myself affiliate! Full like its sprung open pry off slowly at each corner of the engine is stopping switched. Decide that rather than repairing the carb more complicated procedure and could take an hour or two and quit out...
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